Built with 3-axis servo control system to supercharge speed for large quantity products requiring non-stop content inserting and box folding. Easy maneuver supported by PLC & HMI. Box suction, content insert, and flaps folding are done effortlessly.

This line is built with a row of 12 diving nozzles that continuously takes turns to fill 2 rows of empty bottles. It can be adjusted to fill a wide range of products from 150ml to 1000ml. For small products, a rotating corkscrew conveyor keeps bottles in place during filling and allows them to move in an orderly fashion. The capping machine accommodates pump caps, ordinary screw caps, and push-pull caps. The capper allows for a fixed torque value to be set when capping bottles.

The line begins with vacuum rinsing bottles. The capsule counting machine comes with a weight checker to immediately reject any under-filled bottles. We installed a dual channel vibration counter to gradually slow down operation when approaching the production goal. We also included a quality control sensor to measure the total weight of each rotating cup before it pours its cup of capsules. The cotton insertion device continuously cuts a long strip of cotton into fixed size and places it into the bottle. The last stop is a wrap-around labeler.

This line is built with 2 rows of 12 nozzles each, which enables filling of different bottle sizes at the same time. This line begins with a bottle unscrambler that quickly sorts and positions bottles. A transparent housing covers both the filler and the capper to prevent contamination. The capping machine simultaneously applies two caps: one for the bottle and the other for the measuring cup. The cap feeder also flips lids, so they are placed right-side up. Sensors that can detect and reject defective bottles are added to enhance the quality control.

The central design of this line is to quickly and precisely insert sprayer pumps. The capper is made with two claws that grasp cap threads without contacting the pumps. The capper also grasps the straw, and precisely fits the cap and straw onto the bottle. The filling machine is equipped with diving nozzles to prevent detergent foaming and overflow.

We built an 8-nozzle filling line to quickly fill each 3.78-liter bottle. To ensure a visually consistent filling level, we used an overflow filling technique. We reinforced the structure of the conveyor and guide rails to support the heavy weight throughout operation. Furthermore, we added a set of gripping rollers to secure the bottle for precisely centered labeling.

With two sets of six filling nozzles, twelve bottles can be filled in a single round. All contact areas are made of food-grade, anti-corrosion materials. Touchscreen control panel enables easy maneuvering. The machine is capable of automatic cap-feeding and capping using ROPP caps. The last station of this line is a wrap-around labeling system.

We designed a line able to sort, separate, and count tea bags before inserting the bags into bottles. The automatic operation starts with air rinsing the bottles, then inserting tea bags, filling water into the bottles, and feeding caps before proceeding to capping and labeling stations.

This line’s filling machine is made with strictly food-grade materials on all parts and accessories that contact ingredients. A double-sided labeler also prints expiration dates. Caps already have seals inside, allowing the capper to directly apply and heat-seal in a single process. The bottle rejection system removes any improperly sealed bottles.

Besides filling, cap-feeding, capping, and labeling, this line includes a sealing function that seals each jar with a layer of plastic film. It is equipped with a seal quality inspection sensor that removes improperly-sealed jars. By using a star-wheel, jars are positioned precisely so there are no bottle jams or spills.